Continuous Biomass Sawdust Rice Husk Coconut Shell Carbonization Furnace
Continuous Carbonization Furnace
The continuous carbonization furnace is a high-efficiency, automatic industrial system designed for continuous processing of biomass materials, agricultural waste, and organic substances. Unlike traditional batch carbonization methods, this equipment enables uninterrupted feeding, carbonization, and discharging operations, significantly enhancing production efficiency for large-scale industrial applications.
Core Application Raw Materials
This system is widely applicable for processing various biomass materials including rice husk, sawdust, bamboo chips, coconut shell, peanut shell, straw, wood branches, as well as carbon-based materials like charcoal briquettes and biomass pellets. The equipment transforms low-value agricultural and forestry waste into high-value charcoal, bio-char, and carbon-based products.
Working Principle
The equipment utilizes a sealed, continuous pyrolysis carbonization process with multi-stage temperature control. Raw materials are automatically fed into the furnace body where they undergo sequential processing through drying, preheating, pyrolysis carbonization, and cooling zones under anaerobic or low-oxygen conditions. Carbonized products are continuously discharged through sealed systems, while generated flue gas and combustible gases are purified and recycled—either as fuel for the furnace heating system to reduce energy consumption, or processed into usable fuel gas, achieving resource recycling and environmental protection.
Key Advantages
- High Continuous Efficiency: 24-hour uninterrupted operation with stable output, providing 3-5 times higher production capacity than traditional batch carbonization furnaces
- Intelligent Control: Automated temperature, pressure, and feeding/discharging control systems with high operational automation, reducing manual intervention and human error
- Energy Saving & Environmental Protection: Sealed furnace design prevents smoke leakage; recyclable pyrolysis gas replaces external fuel, lowering energy costs; purified exhaust meets industrial environmental emission standards
- High Carbonization Quality: Precise multi-zone temperature control ensures uniform material carbonization with stable fixed carbon content, low ash content, and high calorific value
- Durable & Reliable: Furnace body constructed from high-temperature resistant, corrosion-resistant alloy materials with long service life and low maintenance requirements
Main Application Fields
The carbon products generated by this equipment are widely used in civil heating, industrial fuel applications, agricultural soil improvement (biochar), activated carbon raw material processing, smelting and casting operations, and environmental protection adsorption systems. This represents a core technology for biomass energy utilization, agricultural and forestry waste resource recycling, and carbon-based product processing industries, with extensive applications in circular economy initiatives.
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